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Continuous Improvement Applied to Safety at Toyota

Safety, Equipment

A recent article at EHS Today explains how a Toyota plant that manufactures forklifts in Columbus, Ind., makes safety a part of daily life. The facility refers to its safety system as K-HYP, which standards for “kaizen” (continuous improvement) and “How’s your process?” At the facility, safety is a topic of discussion at morning meetings, and each employee is given the ...

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Lean Featured in GE Capital TV Commercial

Lean Blog

Mark Graban over at Lean Blog recently wrote about a GE Capital TV commercial that includes the Lean turnaround process in a factory. Graban said:  In the 60-second piece, GE highlights how their advisors helped a manufacturing company double efficiency by using Lean methods and by asking “the important question – why?” What happened? “Ideas for improvement started pouring out.”  The ...

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What Does a Lean Hospital Look Like?

Healthcare, Hospital, Lean

Lean manufacturing principles may have originated in manufacturing industries, but in recent years they’ve been used quite effectively in the healthcare industry, too. This topic is covered in a podcast over at Mark Graban’s Lean Blog, in which Graban interviews Paul Plsek, author of the book Accelerating Health Care Transformation with Lean and Innovation: The Virginia Mason Experience. The two ...

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Using Lean to Reach Your Potential

Lean methodologies can be used on an organizational level, but also on an individual level. You can use lean to improve your use of time and even to clean out your inbox. In the TEDx Talk above, Bill Peterson, a lean instructor and consultant, explains the basics of lean, as well as how to make lean work for you to help ...

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One-Piece Flow – A Lean Strategy Applied to Clothing Making

Sewing, Clothing Making

Janska, a women’s clothing company that strives to keep all of its manufacturing in the U.S., recently found a way to increase sewing productivity and revenue by using a lean strategy commonly used in industrial manufacturing workplaces: one-piece flow. This method has each person on an assembly line—in this case, each sewer—perform one step of the process and then pass ...

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