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Safety Lean Manufacturing – 5 Ways to Combine Safety and Lean

Safety Lean Manufacturing

3 min read Improving and Implementing Safety Lean Manufacturing When people look at facility improvement opportunities they often look at process improvement methodologies, such as Lean Manufacturing. Another thing that is commonly reviewed is facility safety improvements. In many cases, however, they don’t see that using lean manufacturing techniques can often also provide safety improvements. Thinking about safety lean manufacturing will allow you ...

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Continuous Improvement Applied to Safety at Toyota

Safety, Equipment

1 min read A recent article at EHS Today explains how a Toyota plant that manufactures forklifts in Columbus, Ind., makes safety a part of daily life. The facility refers to its safety system as K-HYP, which standards for “kaizen” (continuous improvement) and “How’s your process?” At the facility, safety is a topic of discussion at morning meetings, and each employee is given the ...

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Lean Featured in GE Capital TV Commercial

Lean Blog

1 min read Mark Graban over at Lean Blog recently wrote about a GE Capital TV commercial that includes the Lean turnaround process in a factory. Graban said:  In the 60-second piece, GE highlights how their advisors helped a manufacturing company double efficiency by using Lean methods and by asking “the important question – why?” What happened? “Ideas for improvement started pouring out.”  The ...

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Five Essential Lean Tools for Manufacturing

Lean Tools for Manufacturing

2 min read The Right Lean Tools for Manufacturing Lean manufacturing has been growing in popularity for quite some time now. While every facility implements it slightly differently, they can all benefit from having the right lean tools for manufacturing. Look at the following key tools and see if your facility is using them properly. 5S Methodologies This is perhaps the most well ...

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What Does a Lean Hospital Look Like?

Healthcare, Hospital, Lean

1 min read Lean manufacturing principles may have originated in manufacturing industries, but in recent years they’ve been used quite effectively in the healthcare industry, too. This topic is covered in a podcast over at Mark Graban’s Lean Blog, in which Graban interviews Paul Plsek, author of the book Accelerating Health Care Transformation with Lean and Innovation: The Virginia Mason Experience. The two ...

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Using Lean to Reach Your Potential

1 min read Lean methodologies can be used on an organizational level, but also on an individual level. You can use lean to improve your use of time and even to clean out your inbox. In the TEDx Talk above, Bill Peterson, a lean instructor and consultant, explains the basics of lean, as well as how to make lean work for you to help ...

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One-Piece Flow – A Lean Strategy Applied to Clothing Making

Sewing, Clothing Making

1 min read Janska, a women’s clothing company that strives to keep all of its manufacturing in the U.S., recently found a way to increase sewing productivity and revenue by using a lean strategy commonly used in industrial manufacturing workplaces: one-piece flow. This method has each person on an assembly line—in this case, each sewer—perform one step of the process and then pass ...

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