How does Lean Manufacturing help reduce waste?

According to Wikipedia, lean manufacturing dates back to before the war in the 1950s and 1960s when the operational model was implemented by the Japanese automobile company, Toyota. Nowadays, it is a commonly used production method that can result in reduced waste, quicker response times, and enhanced productivity. Minimizing waste is one of the most popular reasons for implementing lean manufacturing into a business, cutting out significant…

Eliminating Common Manufacturing Wastes

The manufacturing industry is very competitive. If you are not constantly trying to find ways to improve the products you make, or produce them at a lower cost, your competition will quickly overtake you. This is why most companies put in so much effort toward continuous improvement. One of the best things that can be done in this area is to eliminate various forms of waste. Understanding…

History of the Toyota Production System

Since the start of the industrial revolution there has been constant improvement and innovation in how things are done. This has helped to push the manufacturing industry forward and made possible many of the incredible products that are available today. While there is no shortage of ideas, concepts, and inventions that helped to push industry forward, few of them have been as impactful as the Toyota Production…

An Introduction to GHS for Your Facility

GHS label on a lab container

GHS is an important system that businesses use when classifying and labeling hazardous chemicals. IT stands for, “Globally Harmonized System of Classification and Labeling of Chemicals.” Companies use this system to help improve workplace safety and ensure anyone who works with or around potentially dangerous chemicals can be as safe as possible. There are many aspects of the GHS system, each designed to ensure everyone working in…

Key Concepts of Lean Manufacturing

business meeting

Companies that are thinking about implementing a lean manufacturing strategy will need to spend some time learning about what this system is, and how it works. Lean manufacturing is a very beneficial system that incorporates a number of different concepts to help reduce waste, improve efficiency, and provide benefits to the entire organization. To get started with this process, make sure to have a good understanding of…

What is Lean Manufacturing?

improvements with Lean manufacturing

Lean manufacturing encompasses a broad array of industrial philosophies, concepts, and strategies. It can be intimidating to first-time learners. As a result, it can be hard to know where to start. We can help with that. This two-part blog series was created to give you an overview of Lean manufacturing and its foundational philosophies in a two digestible spoonfuls. Lean manufacturing is a business model that seeks to…

Visual Safety: Creating Signs & Labels

Creating Signs and Labels

Good labeling and sign practices are critical to keeping workers, employees, and facility visitors safe. So, how can you ensure your visual communication is the best it can be? Let’s look at how to either acquire or create high-quality and well-designed labels and signs. We will concentrate on just those areas where signs and labels can greatly increase the effectiveness of your safety program, help you meet…

Six Sigma Belts

six sigma

A successful Six Sigma program relies on a vast knowledge of the various philosophies, methods, and strategies that enable Six Sigma to be executed companywide. Six Sigma co-founder Bill Smith and Motorola recognized this fact, and it’s for that reason they spearheaded training efforts like Motorola University and Six Sigma Institute. To help with an organization’s Six Sigma efforts, individuals can expand their expertise on QA management…

4 Steps to Realizing Gemba Success

realizing gemba success

Gemba walks are an extremely valuable tool for managers. When successfully utilized, these walkscan help leaders understand the processes in the production line and see firsthand how the work floor is operating. Planning for a Gemba walk can seem a bit daunting, but with these four steps to success, you can ensure your walk will be effective and beneficial for all. 1. Know the Purpose Before you…

A Guide to GHS Labels

GHS label

OSHA updated Hazard Communication Standard, 29 CFR 1910.1200, to align with the Globally Harmonized System (GHS) of Classification and Labeling of Chemicals. There are a number of GHS labeling requirements facilities will need to be aware of to stay compliant and keep workers safe. GHS Label Elements The prescribed symbols, signal words, and hazard statements can be readily selected from Annex 1 of the GHS Purple Book.…