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5 Steps for Lean Manufacturing Implementation

Lean Manufacturing Implementation

Whether you are implementing lean manufacturing techniques for the first time, or you are beginning a new project and you need help with lean manufacturing implementation, it is important to get it right from the very beginning. In many instances, if you don’t get the first few steps done correctly, the rest of the implementation

Continuous Improvement in Sports, Teaching and Beyond

Sports, Continuous Improvement

When we talk about continuous improvement—sometimes referred to by the Japanese term kaizen—we often discuss it in the context of the workplace. We think about ways that process such as assembling parts, organizing the workspace, or communicating with coworkers can be improved. An article in this month’s issue of the New Yorker titled “Getting Better

Safety Lean Manufacturing – 5 Ways to Combine Safety and Lean

Safety Lean Manufacturing

Improving and Implementing Safety Lean Manufacturing When people look at facility improvement opportunities they often look at process improvement methodologies, such as Lean Manufacturing. Another thing that is commonly reviewed is facility safety improvements. In many cases, however, they don’t see that using lean manufacturing techniques can often also provide safety improvements. Thinking about safety

Continuous Improvement Applied to Safety at Toyota

Safety, Equipment

A recent article at EHS Today explains how a Toyota plant that manufactures forklifts in Columbus, Ind., makes safety a part of daily life. The facility refers to its safety system as K-HYP, which standards for “kaizen” (continuous improvement) and “How’s your process?” At the facility, safety is a topic of discussion at morning meetings, and

Five Essential Lean Tools for Manufacturing

Lean Tools for Manufacturing

The Right Lean Tools for Manufacturing Lean manufacturing has been growing in popularity for quite some time now. While every facility implements it slightly differently, they can all benefit from having the right lean tools for manufacturing. Look at the following key tools and see if your facility is using them properly. 5S Methodologies This

One-Piece Flow – A Lean Strategy Applied to Clothing Making

Sewing, Clothing Making

Janska, a women’s clothing company that strives to keep all of its manufacturing in the U.S., recently found a way to increase sewing productivity and revenue by using a lean strategy commonly used in industrial manufacturing workplaces: one-piece flow. This method has each person on an assembly line—in this case, each sewer—perform one step of